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Malay Unleashing Advanced Manufacturing Capabilities in Artificial Turf Production
High-performance manufacturing equipment
At the heart of MightyGrass’s manufacturing prowess lies its investment in cutting-edge imported equipment. The factory is equipped with machinery sourced from leading international manufacturers, ensuring precision, reliability, and efficiency at every stage of production. Advanced tufting machines, specialized coating systems, and precision cutting equipment enable the creation of turf products with consistent quality and performance.
These machines ensure uniform pile height, density, and stitching patterns, allowing MightyGrass to deliver products tailored to specific customer requirements.
Innovative Production Process
The manufacturing process at MightyGrass is meticulously designed to deliver consistent quality while maintaining speed and efficiency.
From Upstream Raw Materials to Finished Products
MightyGrass’s manufacturing process begins with the careful selection of high-quality raw materials. The company sources polyethylene, polypropylene, and other components from trusted suppliers to ensure that its products are durable, safe, and environmentally friendly.
Innovative production techniques minimize material waste, ensuring a greener manufacturing process.
The factory uses advanced extrusion technology to produce synthetic yarns. These yarns form the backbone of MightyGrass’s artificial turf, offering a balance of softness, resilience, and UV resistance.
The proprietary backing system incorporates sustainable materials, enhancing strength while reducing environmental impact.
Sustainability in Manufacturing
MightyGrass recognizes the importance of sustainability and integrates eco-friendly practices throughout its operations. From sourcing renewable raw materials to reducing waste in production, the company is committed to minimizing its environmental footprint.
Modern equipment and energy-efficient processes reduce power consumption and emissions.
MightyGrass partners with SABIC to source premium polyethylene, ensuring durable, high-performance artificial turf with top-quality materials.
Revolutionary Material Science in Artificial Grass Manufacturing
Core Material Technologies
specially engineered fibers feature
Ultra-strong molecular structure for enhanced durability
Optimized thickness-to-strength ratio
Superior resilience under heavy foot traffic
Natural grass-like texture and appearance
Excellent recovery after compression
Environmentally friendly coating system
Premium DOW SBR Latex primary coating for superior tuft bind
Eco-friendly PU secondary coating for enhanced dimensional stability
Advanced drainage technology ensuring 30+ inches per hour permeability
Enhanced grip strength for professional installations
Reduced environmental impact through sustainable materials
Revolutionary Blade Design
Patented 180° blade arrangement with longitudinal stiffeners
Multi-directional resilience for improved durability
Enhanced fiber memory for better long-term appearance
Optimized yarn thickness for natural movement
Reduced splitting and fraying in high-traffic areas
UV & Weather Protection
Industry-leading UV stabilization technology
Multi-directional resilience for improved durability
Colorfastness guaranteed for 8+ years
Anti-oxidation additives for extended product life
Temperature-stable performance from -50°C to 70°C
Quality Assurance & Industry Standards
At MTGrass, our commitment to excellence is validated through comprehensive quality control systems and international certifications. Every artificial grass product undergoes rigorous testing at our state-of-the-art facility.
Testing & Quality Control
Performance Testing: Our products are tested by LABOSPORT for critical metrics
including:
- Shock absorption
- Vertical deformation
- Ball roll and rebound
- Skin friction safety
- UV resistance
Manufacturing Excellence
Our quality management system ensures:
- Strict raw material inspection
- Real-time production monitoring
- Comprehensive final product testing
- Batch-specific quality documentation
International Certifications
- ISO 9001 Quality Management System
- ISO 14001 Environmental Management System
- ISO 45001 Occupational Health & Safety
- EU CE Certification
- SGS Testing Verification
- FIFA Quality Pro Certification
Technical Support & Resources
Can you use a pressure washer on artificial grass?
Yes, but use a low-pressure setting and keep the nozzle at least 12 inches away from the turf to avoid damaging the blades or infill.
Can artificial grass be vacuumed?
Avoid using household vacuums, as they can remove the infill and damage the turf. Opt for specialized garden vacuums designed for artificial grass.
Is washing-up liquid safe for cleaning artificial grass?
Yes, a mild detergent mixed with water can effectively clean light stains and spills. However, for strong odors or stubborn stains, use a dedicated turf cleaner.
How do you remove pet odors from artificial grass?
Use a specialized artificial grass cleaner or scented spray designed for pet odors. These products neutralize smells without damaging the turf.
What is the best way to clean stains off artificial grass?
For stains, use a mixture of lukewarm water and mild detergent. For stubborn stains, apply a synthetic turf cleaner and gently scrub with a soft-bristled brush.
For stains, use a mixture of lukewarm water and mild detergent. For stubborn stains, apply a synthetic turf cleaner and gently scrub with a soft-bristled brush.
Yes, but use a low-pressure setting and keep the nozzle at least 12 inches away to prevent damage to the grass blades and infill.
How often should artificial grass be brushed?
Brush artificial grass at least once a month or more frequently for high-traffic areas. This keeps the blades upright and redistributes the infill.
